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Maximizing ROI through advanced data analytics and automation

Editorial Team
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Case Study
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February 28, 2018
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Curious about how advanced data analytics can save millions in fuel costs and optimize vessel performance? Dive into this insightful case study to learn how Danelec’s real-time data analytics corrected inefficiencies, saving $4,300 in just one voyage and unlocking long-term profitability.
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The limitations of traditional noon reporting are broadly recognized within the maritime industry; however, the extended commercial implications of relying solely on this outdated data for operational decisions are less commonly appreciated. This case study delves into the transformative impact of enhanced data collection and analysis facilitated by Danelec.

By showcasing a specific instance where real-time data analytics corrected substantial operational inefficiencies on a trans-Pacific voyage, we highlight the immediate benefits such as a 12.35 metric ton reduction in fuel waste and over $4,300 in direct cost savings from a single adjustment. More broadly, we explore how establishing a robust data infrastructure with Danelec can yield substantial returns, potentially preventing up to 8,967.14 metric tons of fuel waste over a vessel’s 25-year lifespan, translating into millions of dollars in savings.

Why Danelec?

Danelec’s Voyage Insights, developed through years of industry expertise and innovation, offers unparalleled real-time data analytics and machine learning capabilities that empower ship owners and operators to make data-driven decisions that optimize fuel consumption, reduce emissions, and improve overall vessel performance. Danelec’s solutions are designed to seamlessly integrate into existing workflows, providing a smooth transition and immediate impact. With Voyage Insights, clients gain not just a service provider but a partnership that transforms maritime operations with actionable insights and predictive decision support tools. This leads to sustained commercial success and a stronger competitive edge in the global market. By aligning with Danelec, you leverage our proven track record of delivering substantial savings and operational improvements, as evidenced by our successful deployments across a diverse client base, including several energy majors, large operators, and leading ship owners.

Operational Inefficiencies Uncovered

Leveraging real-time sensor data streaming into Voayge Insights, a shoreside operations team was monitoring a trans-Pacific voyage. The operator noticed that the vessel was repeatedly traveling at a higher speed during the day than it was at night, and that this was due to the engine being run at two different RPMs depending on the time of day. While the crew reported an averaged speed of 17.0 knots on their noon reports, the vessel was actually running at 17.3 knots during the day and 15.6 knots overnight. This behavior had been recurring for just over a week.

The operator then called the captain and inquired why this vessel behavior was reflected in the autologged data. After some discussion with the crew, they determined that the speed modulation was not necessary, and that the vessel could travel consistently at the ordered speed for the remainder of the leg. This resulted in some incremental fuel savings on the remainder of the voyage and a much deeper economic benefit long-term. If the shoreside teams had relied only on the manual noon reports, neither the immediate reduction in fuel consumption nor a more precise understanding of vessel efficiency would have been possible.

Better Visibility Produces Better Results

Based on the sensor data that Danelec Voyage Insights captured from the vessel’s fuel mass flow meters, the ship consumed a total of 330.85 MT while the speed was being varied. When the vessel was traveling 17.3 knots, it was consuming fuel at a rate of 49 MT/day. When the vessel was traveling at 15.6 knots, it was consuming fuel at a rate of 37 MT/day. After the crew adhered to the ordered speed, the vessel ran consistently at 16.0 knots and burned 42 MT/day.

Actual client data not depicted

If the vessel had traveled at the ordered speed for the period in question, the gross fuel consumption would have been 318.50 MT. Thus, the ship consumed 12.35 MT more than it would have consumed at the ordered speed. Assuming $350/MT of HFO, this equates to over $4,300 of extra spend on fuel alone in this one voyage. While the prospect of saving a few thousand dollars on bunkers is only so interesting, it is important to understand the long-term implications of this improved insight, because it impacts every decision our client would have made about the vessel in question.

*Period duration: 7.5 days

Improved Voyage Economics Aggregate Over Time

Let us consider what would have happened if the operator did not have real-time visibility into the vessel’s actual performance. The vessel behavior likely would have continued, which could cause the ship to over-consume 29.71 MT worth of fuel over the course of a one-month voyage, and as much as 8,967.14 MT throughout its practical lifespan1. Even assuming a fuel price that is as low as it is today, that equates to millions of additional dollars in bunkers the vessel would have consumed based on this one operational anomaly alone.

Perhaps the cost burden for the fuel would be shifted to the counter-party depending on how the ship is chartered over time. Regardless, there is no good reason to needlessly burn ton after ton of HFO - for the owner or for the charterer - when such behavior is easily rectified by operational awareness and proper communication between the ship and shore. At the end of the day, the core misunderstanding of both the speed the vessel was running at and the amount of fuel it was consuming has even deeper commercial implications for the owner-operator.

1 This assumes average practical lifespan of a vessel is 25 years.

Vessel Efficiency Drives Commercial Optimization

Every shipping company wants to price a vessel as optimally as possible, without exposing the business to the risk of a claim for underperformance. In the scenario above, the use of a poorly averaged speed with higher than necessary consumption produces a performance curve that lags the vessel’s actual efficiency. Leveraging the data from Danelec Voyage Insights, this was obvious in plotting the vessel’s performance curve based on autologged data versus the performance curve based on the averaged speed and consumption from the noon reports.

Examining these two curves in the 15-18 knot range, there was an approximate 1% variance in vessel efficiency between the autologged and traditional noon data sources. Assuming an average TCE rate of $20,000 per day, this variance equates to a revenue increase of $200/day, $73,000 per one-year time charter, and $1.8 million over the practical life of the vessel. Because of both the increased operational visibility and real-time performance curves provided by Danelec’s Platform, our client could drive higher day rates. And that is based solely on addressing the one anomaly Nautilus Platform identified on one voyage.

Maximizing Profit With Danelec Voyage Insights

Ultimately, minor variances add up. As a vessel is repeatedly thought to underperform its maximum output, this vicious circle sets a progressively lower bar, which forms the basis of every commercial agreement the company enters into—including whether to keep or sell the ship. Extrapolate that over not just one vessel, but over an entire fleet, and you have an asset and an organization that is chronically being held to a lower standard after every voyage.

Extrapolated values are rounded to the nearest $100. These assumptions do not account for changes in fuel cost or TCE rates over time. We assume $350 / MT in HFO costs and a TCE Rate of $20,000. We assume that a vessel is in mandatory drydock 1 week per 5 years for the first 15 years of aship’s life and 1 week every 2.5 years for the remaining 10 years of a ship’s 25 year life. We also assume the vessel is traveling away on passage 60% out of a 1 year period.

In this case, our client was able to avoid that vicious circle and optimize commercial performance of their business by leveraging Danelec Voyage Insights. This created the opportunity to improve operational fuel efficiency and develop a more accurate understanding of vessel performance, and ultimately for the ship to command a better rate in the market. Using data to eliminate fuel waste and improve vessel commercials is just scratching the surface of the value of the Danelec Platform.

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